The modular design of the cooler – its components ar e delivered pre-assembled – makes it possible to adapt the polytrack to any plant size and integrate it into e xisting clinker produc tion lines.
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Structure design of the reciprocating grate cooler. The main parts of a grate cooler include the upper shell, the lower shell, multiple grate plates, the grate transmission device, the grate support device, the clinker …
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CLINKER COOLING & COOLER SYSTEMS. ... It also requires that the internal parts in the hot end can stand high temperatures, which is obtained with wear resisting ceramic materials. ... Simplicity is the keyword for the new cooler design, but its reliability and thermal efficiency are also superior to any other type of clinker cooler, including ...
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SKF solutions for clinker coolers are designed to withstand heat, dust and high loads. Delivering reliable uptime and lower maintenance demands and costs.
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Grate Cooler Structure Structure design of the reciprocating grate cooler. The main parts of a grate cooler include the upper shell, the lower shell, multiple grate plates, the grate transmission device, the grate support device, the clinker crusher (breaker), the automatic lubrication device, and multiple cold air fan units.
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Fan-shaped Cooler Grate Plates are suitable for some advanced cement cooler designs, which can reduce the clinker temperature more effectively and improve the operating efficiency of the cooler. Corrugated Cooler Grate Plates: This type of grid plate has a corrugated design for greater surface area and better heat transfer.
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Cooler upgrades benefit from the use of standardized parts. Cooling Technologies . Cement plants employ a variety of cooling technologies. This is due in part to the long lifecycle of cement plants. ... chloride gas bypass duct to the new clinker cooler. Design features . Typical cooling units feature horizontally arranged lanes. Updated ...
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However, the primary objective of the cooler is to transport hot clinker from the kiln. During this process, the cooler fulfills a range of functions and its design needs to take into account the requirement to …
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A newer and better design called 'split cast parts' divides . the one-piece into a separate crossbar piece and u-profile piece. ... arrangement for the Crossbar Cooler and will act as clinker seal and wear protection shield for the underlaying drive plate and tray. In the erratic case of a crossbar going loose and falling out, the
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Design limitations, either in cooler size or fan capacities, often lead to excessively high clinker-discharge temperatures regardless of how well the air …
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The thermal efficiency of rotary kiln clinker coolers of all types of design is within the range of 40 to more than 80%. b)Another criterion for judging the cooler efficiency is the temperature difference between the hot clinker entering the cooler and the hot secondary air leaving the Furthermore, the best cooler is the particular cooler which, because of …
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cooler, xextremely low construction height, xvery high thermal efficiency, xa robust, low-wear and easy to maintain construction, with resultant outstanding availability and xa consistent modular design. The clinker transporting principle – providing the push for success The clinker transporting system – a unique feature of this clinker cooler
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Excepting the cooler design that still lags behind in attaining the desired cooling rate for clinker phases, notwithstanding several innovations for thermal efficiency, the rest of the engineering for the pyroprocessing system seems to be touching a plateau of efficiency parameters.
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The modular design of the cooler – its components are delivered pre-assembled – makes it possible to adapt the polytrack ® to any plant size and integrate it into existing clinker production lines. At the same time, thyssenkrupp guarantees the operation of the cooling system for five years, so it's not only sustainable, it also delivers ...
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The modular design of the cooler - its components are delivered pre-assembled - makes it possible to adapt the polytrack® to any plant size and integrate it into existing clinker …
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Numerous innovative process and design details derived from extensive studies provide this future-oriented clinker cooler with outstanding mechanical and process …
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Clinker cooler modernizations and replacement of ventilation elements for better performance To achieve the highest possible cooling performance and reduce energy …
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Numerous innovative process and design details derived from extensive studies provide this future-oriented clinker cooler with outstanding mechanical and process technological advantages.
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In cement plants clinker outlet temperature is directly evaluated by clinker cooler process efficiency. Cooling processes may be evaluated as one of the energy input considering demand of secondary air and carrier gas. In …
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The cooler design that become industry best practice When comparing the modern Cross-Bar Cooler design against traditional grate cooler technology, energy consumption numbers can easily be misleading when only looking at electrical energy consumption.
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This unique design means that only a visual inspection is required during maintenance stops, giving operators reassurance of the cooler's continued availability. Simple and Flexible – the Dynamic Linear Drive The Dynamic Linear Drive is an environmentally friendly option for small and medium-sized clinker coolers.
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Grate Cooler. 1. Introduction. Clinker Cooling is an Important phase in clinker production. Clinker Cooler is exposed to extremely difficult operating-conditions …
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Recirculation. Extracting as much energy as possible from the clinker cooler is a common goal for energy-efficient cement production. Therefore, one of the focal points in clinker cooler design is maximum heat recuperation.
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Contribute to sili2023/sbm development by creating an account on GitHub.
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One stop cement spare parts supplier Grate cooler Grate cooler is a gas-solid heat exchange equipment. After the clinker sintering process is completed, the C3S generation reaction ends, and the kiln exit temperature is about 1300°C. It must need extremely cold treatment. get a quote learn more Table Of Contents…
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The clinker cooler has two equally important objectives; ... With ~ 10 % margin over design clinker capacity. Clinker Cooler Loading : Normally 42 – 45 and maximum 47 tpd /m 2. Cooling air Quantity : 2.2 – 2.4 kG (1.8 – 1.9 Nm3) / kG Clinker plus margin. In India, due to raw material characteristic and cement manufacturers' aggressive ...
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Innovative clinker cooler technology for cement plants CemProTec , based in Isernhagen near Hanover, offers the latest clinker coolers and clinker cooler optimization for cement plants. One clinker cooler type is perfectly suitable for Oxyfuel. ... Our experienced, expert employees design and build exactly the cooling system you need.
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Grate plates are spare parts of grate cooler that is easy to wear. AGICO produces and supplies high-quality grate plates to help improve your grate cooler's cooling efficiency and reliability.
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Clinker cooler types. Clinker coolers can be found basically in three different types. They are built as grate, rotary or planetary coolers (Figure 7). The coolers differ mainly in the type of heat transfer, the length and the design of pre-cooling zone (see the dot and dash line in Figure 7), the clinker inlet temperature and the controllability.
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The clinker cooler, also known as grate cooler or cement cooler, it is a necessary equipment of cement clinker production.The clinker cooler is mainly used to cool and transport the cement clinker. At the same time, cement cooler also provide hot-air for rotary kiln and calciner, it is the main equipment of heat recovery for burning system.. …
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The cooler is the last step in the clinker production process. Last, but not least. The cooler has a vital role in ensuring the final quality of the clinker and enhancing process efficiency by recuperating process heat to the …
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According to the movement mode of the grate, the grate cooler can be divided into three types, rotary type, vibrating type, and push-type grate cooler, with the development of cooler technology, push-type grate cooler is considered the most common clinker cooler in the cement production line. Parts of grate cooler
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In cement production, the clinker burning process with the cyclone preheater, the kiln and the clinker cooler, is the heart of the process. The design and the process technology …
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After experimenting with a few generic parts, the team decided to try using generative design to optimize a part from one of CP's core products for the cement industry—a clinker cooler. Nagel (right) reviews the design of the existing clinker-cooler part with the Claudius Peters team.
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The modular design of the cooler - its components are delivered pre-assembled - makes it possible to adapt the polytrack® to any plant size and integrate it into existing clinker production lines. At the same time, thyssenkrupp guarantees the operation of the cooling system for five years.
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Grate Cooler Grate Cooler . 1. Introduction . Clinker Cooling is an Important phase in clinker production; Clinker Cooler is exposed to extremely difficult operating-conditions with a highly abrasive and hot material.; The Cooling Rate of clinker at elevated temp. has direct impact on cement strength(fig.1).
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